Customized Reconstruction Plate

Custom Reconstruction Plate

Custom Reconstruction Plates are implants designed based on the patient’s unique anatomical data (CT, CBCT) and manufactured using 3D printing technology with Grade 23 Medical-Grade Titanium, known for its high corrosion resistance. These plates are delivered pre-shaped to perfectly match the patient’s planned post-surgery anatomy, following a design process that involves the direct participation of the surgeon. The custom design allows for the selection of features such as profile height, screw hole positions, and arm extensions.

These plates can be integrated with virtual surgical planning, enabling the surgery to be planned in a virtual environment and then transferred to the operation using customized osteotomy and positioning guides. Compared to standard plates, these custom plates have higher fatigue resistance and reduce the need for locking screws due to their excellent fit. Additionally, as there is no need for manual bending, they contribute to a shorter surgical time. Studies have shown that custom plates can provide more accurate reconstruction results and lower complication rates, particularly for less experienced surgeons, compared to manually shaped plates.

• High Accuracy and Anatomical Fit
• Reduced Surgery Time
• Enhanced Biomechanical Properties
• Personalized Planning and Control
• Improved Clinical Outcomes and Fewer Complications
• Grade 23 MedicaI-Grade Titanium Material
• Anatomical Fit and Pre-Formed Plates
• Increased Bar Width and Strength
• Fully Secure Screw Holes
• Ability to Extend the Plate in Mültiple Directions
• Ability to Modify Thickness and Width in Specific Areas
• Better Fatigue Resistance Compared to Standard Plates

CUSTOM RECONSTRUCTION PLATE | Order and Delivery Process

1. DICOM The patient’s DICOM file must be sent via WeTransfer to custimesh.case@gmail.com. The physician’s name and the specific region for the Custimplant must be clearly stated in the description section. Prior to creating the Custimplant, a total prosthesis containing barium sulfate must be fabricated for the patient. Then, a Medical CT scan should be performed while the patient is in the occlusion position, using a slice thickness of 0.5 mm.
2. DOCTOR A 3D model is prepared based on the region where the Custimplant is to be planned. The model is then submitted for the physician’s approval, and communication is established with the physician for any necessary evaluations.
3. PAYMENT At this stage, payment is made, and the active design process begins, initiating the Custimplant design phase.
4. DESIGN Preliminary evaluations and analyses are conducted for the relevant region. The design of the Custimplant is then finalized by determining the positions of the multi-units, prosthetic emergence profiles, safe screw locations, and optimal intraoral screw access angles.
5. DOCTOR APPROVAL The final productionready design of the custom-made Custimplant is submitted for the physician’s approval.
6. PRODUCTION The Custimplant approved by the physician is manufactured using 3D printing technology from Grade 23 (Ti6Al4V) Medical Titanium Alloy.
7. SHIPPING After undergoing the necessary postprocessing stages, the Custimplant is carefully prepared and shipped to the respective physician.